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DATA CABLE MOLD DIE

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DATA CABLE MOLD DIE Specification

Connectivity Options
For USB, Micro USB, Type C and more

Frame Type
Standard

Operating Temperature
Up to 200C

Power Rating
Standard

Plastic Processed
PVC, ABS, PP

Features
Corrosion Resistance, Dimensional Accuracy, Durable

Frequency
50/60 Hz

Cooling System
Water / Air cooled

Voltage
220-380 V

Motor Power
2 HP

Drive
Servo / Hydraulic

Production Capacity
1000-5000 pcs per month

Lubricating System
Automatic / Manual

Noise Level
Low

Control System
Manual/PLC (Optional)

Accuracy
High Precision +/- 0.01 mm

Machine Type
Plastic Molding Die

Model No
DCMD-23

Product Type
Data Cable Mold Die

Technology
Injection Molding

Power Source
Electric

Operating Type
Manual / Semi-Automatic

Power
2-5 kW

Pressure
High Precision Molding Pressure

Surface Treatment
Polished / Heat Treated

Dimension (L*W*H)
Customized as per requirement

Weight (kg)
15 - 40 kg

Color
Grey / Metallic

Usage & Applications
Data cable and connector manufacturing

DATA CABLE MOLD DIE Trade Information

FOB Port
1

Supply Ability
1 Per Day

Delivery Time
3 Days

Packaging Details
APS STAR DELHI

Main Domestic Market
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About DATA CABLE MOLD DIE

Purpose of Data Cable Die

The die is a tool used during the extrusion process to shape the data cable. Extrusion involves forcing raw materials (such as copper wires, plastic insulation, and other components) through the die to create the final shape of the wire.
The die determines the size, shape, and structure of the cable, ensuring that the insulation, conductors, and protective outer layers are uniform and meet design specifications.

2. Components of a Data Cable Die

Extruder Die: This part of the die has a specifically designed opening through which the raw material is forced. It shapes the cable's core, insulation, or outer covering as the material is extruded.
Material Feed: The die receives materials such as copper for conductors, insulation materials (PVC, Teflon, PE), and sometimes fillers or shields for added durability.
Cooling System: After the extrusion, the material needs to cool down and solidify. The die may have built-in cooling channels or water sprays to ensure the correct temperature for the extrusion process.

3. Types of Dies Used in Cable Manufacturing

Wire Drawing Die: Used to pull the copper wire to the desired thickness before it's coated with insulation.
Extrusion Die: A die used for extruding insulation material around the wire. This is crucial for creating the proper coating around each individual conductor inside the data cable.
Shielding Die: Some data cables (like coaxial cables) require additional shielding. This type of die helps to apply a metal shield (often copper or aluminum) around the wire to reduce electromagnetic interference (EMI).
Jacketing Die: This die is used to apply the outer layer or jacket of the cable, ensuring it is durable, flexible, and resistant to environmental factors.

4. Die Materials

Steel: The most common material for data cable dies is hardened steel because of its durability and resistance to wear.
Tungsten Carbide: Used in high-precision or high-wear applications, such as for drawing fine wires.

Advanced Cavity Customization

Benefit from single or multi-cavity designs tailored to your specific manufacturing volumes and connector types. The die's flexibility enables efficient production runs, ensuring consistent quality whether you need limited or large-scale output.

Unmatched Mold Longevity

Constructed with premium tool steel and high standards of surface treatment, this die achieves a lifespan of up to 800,000 shots. Carefully selected materials and heat treatment provide exceptional corrosion resistance, keeping maintenance minimal and performance optimal.

Precision and Versatility

The DATA CABLE MOLD DIE delivers unmatched precision with a dimensional accuracy of 0.01 mm. Its adaptable features, from runner systems to cooling options, support a broad spectrum of plastic materials and connector applications, ensuring reliable results every time.

FAQ's of DATA CABLE MOLD DIE:

Q: How is the DATA CABLE MOLD DIE customized to specific production needs?

A: Customization is available across multiple parameters, including cavity count (single or multi-cavity), mold dimensions, cooling and runner systems, and finish quality. We tailor each die as per your connector types, production targets, and technical requirements.

Q: What is the process for manufacturing with this mold die?

A: The process involves precision injection molding of plastics like PVC, ABS, or PP under high pressure using either manual or semi-automatic operation. The interchangeable assembly design allows for quick adjustments, while automatic or manual lubrication ensures smooth production.

Q: When should I select a hot runner versus a cold runner system?

A: Choose a hot runner system for high-volume, continuous production as it reduces material waste and enhances cycle speed. Opt for a cold runner system for smaller batches or where material compatibility and simplicity are priorities.

Q: Where can the mold die be used and for what types of connectors?

A: The DATA CABLE MOLD DIE is suitable for plastic molding facilities and cable manufacturing units, supporting the production of USB, Micro USB, Type C, and other data cable connectors.

Q: What are the main benefits of using this high-grade mold die?

A: Major benefits include superior dimensional accuracy, a mirror polished or EDM finish for burr-free edges, high corrosion resistance, and a long operational life. These features help ensure minimal maintenance and high production consistency.

Q: How do I maintain the mold die for longevity and performance?

A: Regular cleaning, timely lubrication (automatic or manual), and periodic inspection of assembly parts are recommended. The corrosion-resistant materials and heat-treated surfaces further reduce the frequency of maintenance required.

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